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Old 11-11-2008, 08:21 PM   #1
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1/2''x 3/16'' 16 guage square(rectangle) tube? what are you guys using?
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Old 11-11-2008, 08:23 PM   #2
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id like to built a hilux 'truggy' with the front half and cab area 'normal' frame material and leaf sprung. the back half(behind the cab) round tube/bed cage and coilover shocks with a link system...
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Old 11-11-2008, 08:30 PM   #3
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Most people use the 1/2" x 1/2" x1/16" sqare tubing. Once it is heated and bent to the desired shape it is split down the middle with a band saw or cutoff whell making 2 chassis rails. Hope that helps
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Old 11-11-2008, 09:36 PM   #4
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I used 1/2" x 1/2" x whatever was at the hardware store for the rails and crossmembers...

looks very scale..



I used a angle grinder but you could use a dremel to split them
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Old 11-12-2008, 01:42 AM   #5
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pantablo i know those build pix are old but dayum lookin cool. i wish i had the space and tools
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Old 11-12-2008, 01:49 AM   #6
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People use the 1/2 square as you only have to bend one to shape then cut in in half, it's simple and very effective and available at most hardware stores.

I made a video on the construction a while back.
http://video.google.com/videoplay?do...+chassis&hl=en
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Old 11-12-2008, 02:01 AM   #7
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Quote:
Originally Posted by Mnster View Post
People use the 1/2 square as you only have to bend one to shape then cut in in half, it's simple and very effective and available at most hardware stores.

I made a video on the construction a while back.
http://video.google.com/videoplay?do...+chassis&hl=en
holly sheeet nice work man. post that on youtube people will love it.
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Old 11-12-2008, 04:29 PM   #8
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Quote:
Originally Posted by Mnster View Post
People use the 1/2 square as you only have to bend one to shape then cut in in half, it's simple and very effective and available at most hardware stores.

I made a video on the construction a while back.
http://video.google.com/videoplay?do...+chassis&hl=en
sweet vid love the prymis in the back
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Old 11-12-2008, 06:44 PM   #9
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thanks for the info, ideas and video!! im gonna use aluminum and tig weld everything including crossmembers and tranny mounts..anyone know of a good source for link brackets and leaf spring hangers out of aluminum?

i wont be bending the frame rails it will be cut and weld(like a matkins CJ frame(1:1 jeep)...i need a good sourse for aluminum tube or solid 1/4 or 3/16'' too. ill be bending this for bumpers and the back half of the frame/cage on a hilux truggy
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Old 11-12-2008, 11:18 PM   #10
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I use www.Onlinemetals.com

I'd get some c-channel and fab the link mounts. I belive GPM racing sells aluminum versions but they are costly.
http://www.rcmart.com/catalog/rc-tlt...th=595_744_556
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Old 11-12-2008, 11:24 PM   #11
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my local hardware store has alum tube so I'd look there first if I were you.

also check out Chino63's blackfoot scale build. he did the bending like you're describing only out of steel...
Lmc F-150
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Old 11-13-2008, 07:31 PM   #12
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you guys are a BIG help, thanks for the links!!!
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Old 11-13-2008, 08:02 PM   #13
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I used 1/2" sq alu for both of these, both are bent cold & joined with Alu-Weld. I didn't split the square stock for the rust chassis, but the black chassis was split after bending.

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Old 11-13-2008, 09:42 PM   #14
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to make spring mounts, I foud a 4' long piece of 1/4" plywood edging.

it is Al "C" channel that has 1/2" legs, and a 1/4" web.

I cut mine out with a hack saw, then migged them to the ends of a bruiser frame for front leaf mounts.

Tig would be a lot neater, the mig welds look like bubblegum, or your screen name
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Old 11-14-2008, 12:39 AM   #15
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Paul---watch out--these things are worse than crack
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Old 11-14-2008, 12:44 AM   #16
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When working with aluminum make sure you know what grade your using. Most hardware store stuff is pretty low grade it bends easy from minor impacts. You should be looking for the 6061 T6 grade or better if you have the cash.
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Old 11-14-2008, 01:02 AM   #17
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Quote:
Originally Posted by Jones323 View Post
pantablo i know those build pix are old but ...
4 months dude...seems like an eternity...
I dont have the tools either. that was a friends garage. I do have the angle grinder and a vise so I could make due if I needed to again. I don't have any MAPP gas though.

Good luck. This method makes the most realistic looking (and most rewarding) chassis IMO.
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Old 11-14-2008, 10:04 PM   #18
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does the cut frame work well with the leaf springs
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