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Thread: MONGO - built specifically to steal exotic cars off a speeding train

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Old 09-11-2011, 10:00 PM   #41
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Quote:
Originally Posted by SDheavymetal View Post
What kind of binder do you use?
By binder im assuming you mean resin. Scrap prepreg carbon was used that was leftover from a UAV project... been a while since that project so I cant quite recall what the specs were.

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Originally Posted by brianw View Post
I want to know more about this bracket!!
This is still in the testing phase. We are currently experimenting with material thickness. First iteration was way too strong/stiff so we are subtracting layers now and may even try Kevlar for more flex.

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Originally Posted by sierrajim View Post
Did you use a top hat section (roofing beam) for the mould?
Haha didn't think of that one. We used an aluminum tool.
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Old 09-12-2011, 08:28 PM   #42
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Quote:
Originally Posted by prifral View Post
This is still in the testing phase. We are currently experimenting with material thickness. First iteration was way too strong/stiff so we are subtracting layers now and may even try Kevlar for more flex.
If you need any test dummies (or just a dummy) feel free to shoot me a pm!
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Old 09-12-2011, 08:41 PM   #43
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Liking the truck no need to watch movie now just gonna watch your build also like those sides lmk when ready or like Brian said I am a good test dummy
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Old 09-13-2011, 12:07 AM   #44
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this will be fun to watch! can't wait to see it stealin a car!
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Old 09-20-2011, 08:49 AM   #45
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Amazing! So did this build ever get done?
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Old 09-20-2011, 10:58 PM   #46
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Amazing! So did this build ever get done?
Been too busy lately - will resume asap... after vacation
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Old 09-21-2011, 03:01 AM   #47
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can't wait to see it!! nice project!
how did u bend your tubes? they're just perfect!
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Old 09-21-2011, 11:56 PM   #48
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Prifral, nice to see you're in SD. Great build so far. Awesome bends and attention to detail.
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Old 10-10-2011, 04:54 PM   #49
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Amazing craftsmanship. Can we see some pic's of the home made tubing bender. I'm sure it's crude but functional..
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Old 11-28-2011, 10:08 PM   #50
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Yey finally getting some time to work on this. In my last post I mentioned that the scale had to be corrected because something happened to the drawing when I plotted it resulting in it being way too small.


As you can see the new size(left drawing) is substantially bigger than the original(right drawing). Too bad cuz it took quite a bit of chromoly to figure out the bends on the first go - maybe Ill build an MRC based Mongo later using all that scrap
So tonight was spent on dialing in the difficult bends on the new size. Next step is to do the whole side profile in one continuous tube.


Hate to say it but the Wraith axles may be a better width for this build. I was really resistant to this idea in the beginning because these axles are just way too wide for my taste in crawling terrain - but I think I can learn to live w/it. As you can see the SCX10 axle is just way too narrow for the new Mongo drawing.
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Old 11-29-2011, 09:39 AM   #51
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Whoa! thats a bid arse cab! Cant wait to see it all put together!
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Old 11-29-2011, 09:58 AM   #52
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Old 11-29-2011, 10:24 AM   #53
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Looks cool man youve always had nice builds sure this will be the same
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Old 11-29-2011, 10:46 AM   #54
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I finally just watched the movie. Can't wait to see this in in action!
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Old 11-29-2011, 03:38 PM   #55
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Thanks guys. I haven't seen the movie - maybe I should

Ensuring that these two hoops were exactly the same took a long time but I'm happy to say that they are absolutely symmetrical in every dimension
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Old 11-29-2011, 08:46 PM   #56
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Trimmed the hoops and prepped it for brazing. Also cut some smaller diameter stainless steel tubing to fit the ID of the 4130 for alignment and strength.

Brazed and de-fluxed

Also should point out that I drilled a tiny hole in each hoop to prevent blowout during brazing.

To illustrate the precision of the bends - as you can see in the photo the tube is totally flat and its like this all the way around the braze joint
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Old 11-29-2011, 10:35 PM   #57
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Nice progress pics of the cagework. Looks very clean and precise.
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Old 11-30-2011, 12:38 AM   #58
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Looks good waiting to see this finished.
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Old 11-30-2011, 09:17 PM   #59
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Finished up the side of the cab tonight. All the tubes used here were the stainless steel because they are thinner walled hence half the weight of the 4130. The SS is not as strong as the perimeter 4130 but I dont anticipate these members to take direct impact so it should be ok.

A close up of one to show the joints. My sandblaster is torn apart right now so I just did a quick spray of metal prep to clean it up a bit.
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Old 11-30-2011, 09:30 PM   #60
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This is looking great so far... love the attention to details.

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