02-10-2013, 08:09 PM | #1 |
RCC Addict Join Date: Aug 2005 Location: New Oxford PA
Posts: 1,290
| Spike's truggy
After seeing the work i did on Dez's truggy a fellow club member came to me to convert his truck into a True truggy and add some front Shock hoops. Here it was as i got it. I started by stripping it down but keeping the front electronics plate to hold the frame rails in place Then after careful measuring i hacked the back of the chassis off after the upper link mounts. Then it was off the the blasting Cabinet for a through cleaning. That's it for now. |
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02-10-2013, 08:23 PM | #2 |
Rock Stacker Join Date: Oct 2009 Location: york
Posts: 61
| Re: Spike's truggy
I live in between you and spike. Im anxious to see how this turns out after seeing your work on the dezmoon truggy
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02-17-2013, 10:37 PM | #3 | |
RCC Addict Join Date: Aug 2005 Location: New Oxford PA
Posts: 1,290
| Re: Spike's truggy Quote:
I hope i don't disappoint! Well i got a lot done with this in the last week. Once i had the frame cleaned i looked at how i was going to do the tube frame. I started with some 1/4" tube but after i had them bent i was not happy with how they fit to the original frame so relunctally i went with a double tube set-up The reason i was so reluctant to do it is because i knew i was going to be making more of those miserable little spacers like i did on Dez's truggy so i decide to try something to speed the process up. I began by clamping a piece of tube in the vice, and after marking the distance i wanted between the tubes, drilled some pilot holes then i tried drilling holes the same diameter as the tube but it ended up a disaster So i drilled them a few sizes smaller and that did the trick So then all i had to do was some final filing and they were done and i was able to mock the tubes in place then they were tacked I even was able to match the slight bend in the frame rail Next i needed to make a spot to attach the tubes to so i cut and filed a small chunk of steel to fit in the frame rail then burned them in and filed the rails flat Next i tacked the rails in place mimicking the original frame I made sure to leave space for the original skid then i threw the body back on for a test fit then it was time to prep the original truggy by trimming off all the original tabs and cleaning the frame where the tabs were and after some fine tuning the truggy rear was tacked in place i had the bend the tube up slightly to match the original frame end but i think it looks good now it was time for the accessory tray To mount that i made some tabs then placed them in the original holes on the plate Added some tube to the rails and tacked them in place then after looking at it i felt the very back needed some tabs as well then it was time for the front shock hoops Just like my other ones, plates were made and it was all tacked to the chassis making sure to leave clearance for the cross member screws The last order of business was the receiver box. it attached to the accessory plate but needed additional support as the original stands would not work any more. I started with some more tube cut and notched to fit the frame Checked the fit Then added some tabs leaving the holes out Then i marked the holes, drilled and tapped them and tacked it in place With all the preliminary fab done i reassembled the truck to make sure everything fit The shocks up front fit good It is close but it clears under full extension and compression and the overall shot Then it was brazed and blasted. There you go Spike it's all yours! | |
02-18-2013, 08:10 AM | #4 |
Quarry Creeper Join Date: Apr 2012 Location: Yakima
Posts: 245
| Re: Spike's truggy
One question, is the brazing necessary since everything was tig welded prior to it? Just curious.
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02-18-2013, 08:16 AM | #5 |
Rock Crawler Join Date: Dec 2005 Location: Huntertown, In
Posts: 776
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I think he just tacked it to hold it all in place, then braze it all at once.
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02-18-2013, 08:52 AM | #6 |
I wanna be Dave Join Date: Sep 2009 Location: Eastcoast CANADA
Posts: 4,395
| Re: Spike's truggy
The brazing gives all the joints that finished look. Killer work! You always amaze me on your skills from the first day I saw the Toyota you did for Big Ern on cawlin'bc Rob |
02-22-2013, 09:06 PM | #7 |
Rock Stacker Join Date: Oct 2009 Location: york
Posts: 61
| Re: Spike's truggy
No, but hopefully this year i will be able to come out with you guys.
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02-23-2013, 11:11 PM | #8 |
My vendor status has been revoked Join Date: Feb 2012 Location: Oregon city
Posts: 370
| Re: Spike's truggy
i love that you weld it then braze it... it looks so much nicer then just welding. and seems like it would be a quick process too. excellent conversion! |
02-24-2013, 06:18 PM | #9 | ||||
RCC Addict Join Date: Aug 2005 Location: New Oxford PA
Posts: 1,290
| Re: Spike's truggy Quote:
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Thanks. Yes brazing is much faster and less stressful then fully welding. The other thing is that tacking first makes it much easier to modify if I end up with something I don't like. | ||||
08-30-2014, 07:27 PM | #10 |
Rock Crawler Join Date: Aug 2011 Location: dallas
Posts: 662
| Re: Spike's truggy
Amazing work! The tube frame is super sik. Love to see some more build come from that direction! Any plans on becoming a vendor and doing some true one offs?
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