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-   -   Born in the USA... The Jeep family is growing (http://www.rccrawler.com/forum/1-9-scale-rigs/579374-born-usa-jeep-family-growing.html)

hanjin-san 02-05-2017 09:59 AM

Born in the USA... The Jeep family is growing
 
Hi,

The build of my Jeep Comanche is finished (http://www.rccrawler.com/forum/1-9-s...he-truggy.html), so I started another project close to my heart: a 4 doors JK Jeep.

The build is based on a New Bright body.
Here is the par list:

- VP grey Currie axles with VP grey c-hubs, VP orange knuckles and VP lockers, Axial HD gears and Axial driveshafts on both,
- RC4WD Raceline 1.9 rims,
- RC4WD Compass 1.9 tires,
- RC4WD R3 2 speed,
- RC4WD King Off Road shocks (100m front and 70mm rear),
- SDI driveshafts,
- Futaba S9156 steering servo
- Holmes Torque Master Expert 55T motor,
- RC4WD Warn 9.5 CTI mini winch

All the other parts are machined by myself.

So the first step is the long cad work for the design of the chassis (done with Solidworks):

https://i62.servimg.com/u/f62/15/15/08/29/aperyu10.jpg

I started the machining process by the frame itself. Here are the parts already done:

https://i62.servimg.com/u/f62/15/15/08/29/img_9220.jpg

Next, the fabrication of the frame rail and the bending step of the front section.
For this step, I decided to screw the rail on a plate and bend the 2 rails together to have an identical shape:

https://i62.servimg.com/u/f62/15/15/08/29/img_9322.jpg

And the result:

https://i62.servimg.com/u/f62/15/15/08/29/img_9321.jpg

https://i62.servimg.com/u/f62/15/15/08/29/img_9324.jpg

https://i62.servimg.com/u/f62/15/15/08/29/img_9318.jpg

Then I drilled all the remaining holes:

https://i62.servimg.com/u/f62/15/15/08/29/img_9323.jpg

https://i62.servimg.com/u/f62/15/15/08/29/img_9325.jpg

For the rear suspension, I wanted to do something different than classic chassis's. So I decided to make a "replica" of the Evo Lever cantilever system (that's why 70mm shocks...):

https://i62.servimg.com/u/f62/15/15/08/29/aperyu12.jpg

The subframe components:

https://i62.servimg.com/u/f62/15/15/08/29/img_9317.jpg

I've made a jig to braze all these parts:

https://i62.servimg.com/u/f62/15/15/08/29/img_9319.jpg

Parts on:

https://i62.servimg.com/u/f62/15/15/08/29/img_9320.jpg

The finished subframe:

https://i62.servimg.com/u/f62/15/15/08/29/img_0012.jpg

[IMG][/IMG]

To be continued...

caprinut 02-05-2017 10:20 AM

Re: Born in the USA... The Jeep family is growing
 
Great start, better than great infact "thumbsup""thumbsup"

RcBro 02-05-2017 10:35 AM

Re: Born in the USA... The Jeep family is growing
 
Incredible! Watching this one.

BamBam1976 02-05-2017 10:37 AM

Re: Born in the USA... The Jeep family is growing
 
Truly beautiful craftsmanship.

bilinvic 02-05-2017 10:44 AM

Re: Born in the USA... The Jeep family is growing
 
You have skillz!!! Wow.

Super 02-05-2017 10:47 AM

Re: Born in the USA... The Jeep family is growing
 
HOLY CRAP! Gonna be watching this one for sure. :shock:"thumbsup"

Highmark 02-05-2017 11:02 AM

Re: Born in the USA... The Jeep family is growing
 
Wow thats gorgeous!

Stormin2u 02-05-2017 11:12 AM

Re: Born in the USA... The Jeep family is growing
 
Oh my this is already a favorite, I'm subscribed. "thumbsup"

pigeonfarmboy 02-05-2017 11:43 AM

Re: Born in the USA... The Jeep family is growing
 
The jig alone is nicer than most of our builds......

rustneversleeps 02-05-2017 12:02 PM

Re: Born in the USA... The Jeep family is growing
 
If you build it they will come..Taking any orders yet....."thumbsup"

JatoTheRipper 02-05-2017 01:47 PM

Re: Born in the USA... The Jeep family is growing
 
Wow! This is incredible!

arnesto 02-05-2017 02:01 PM

Re: Born in the USA... The Jeep family is growing
 
Awesome skills! Can't wait to see the final result

subscribed

k goodrich 02-05-2017 02:48 PM

Re: Born in the USA... The Jeep family is growing
 
Damn is all i can say !!

Robs07junk 02-05-2017 03:19 PM

Re: Born in the USA... The Jeep family is growing
 
Wow , What A Build This Will be ! "thumbsup"

imthatguy 02-05-2017 06:15 PM

Re: Born in the USA... The Jeep family is growing
 
Tremendous!

old man 52 02-06-2017 06:30 AM

Re: Born in the USA... The Jeep family is growing
 
Wow , just amazing

4RunnerKid 02-06-2017 11:07 AM

Re: Born in the USA... The Jeep family is growing
 
dang :shock:

vwmopar 02-06-2017 11:13 AM

Re: Born in the USA... The Jeep family is growing
 
This thing put some oem manufactures to shame and it's not even finished yet!

hanjin-san 02-06-2017 01:59 PM

Re: Born in the USA... The Jeep family is growing
 
Thanks a lot for all your comments !

I put all my passion in this project and it's a pleasure to share it here "thumbsup"

Next step, the assembly of the VP axles. But first, I tapped all the diff covers holes into M2 to mount metric screws easier to find in France:

https://i62.servimg.com/u/f62/15/15/08/29/img_0013.jpg

Et voilą:

https://i62.servimg.com/u/f62/15/15/08/29/img_9510.jpg

I also assembled the main structure of the frame:

https://i62.servimg.com/u/f62/15/15/08/29/img_9415.jpg

https://i62.servimg.com/u/f62/15/15/08/29/img_9414.jpg

steven318is 02-06-2017 02:28 PM

Re: Born in the USA... The Jeep family is growing
 
i love the rear end on this


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