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Thread: Front Axle/Hub

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Old 01-14-2006, 11:51 AM   #41
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This maybe a stupid question but...what do these couplings do?both of mine are cracked and I really dont see what they do.I have no front wheel drive on mine.I called Nylint and they said there is 6-8 week wait for parts.I really cant wait that long!!!
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Old 01-14-2006, 12:19 PM   #42
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It's basically just to reinforce what you have I think...so if it's broken...you better try and find someone who's willing to sell you the hubs...
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Old 01-14-2006, 09:00 PM   #43
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I found the post on plastic couplings I think we may be thinking of diffrent things.

Here's a pic of what broke on mine.


Mine still works but if I turn sharp one way it tires to pop out, and I'm also afraid I'm just going to finish it off, and then I'll be stuck with 3 wheel drive.

Although the coupling on my passenger side, the translucent one is cracked but still holding up.
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Old 01-14-2006, 09:10 PM   #44
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the couplings I'm talking about are covered in this thread plastic couplings It seems that all they do is hold the drive pins in place.I found out that I broke the drive pin that powers the front axle.I just got done fixing it and will test it out tomorrow.
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Old 01-14-2006, 09:13 PM   #45
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Replace the plastic coupling if it looks stressed/cracked if you dot the axle shaft will break I broke the axle before I found out hoew to beef it up see my post on the "couplings" they reallt are not traditional couplings but there to reienforce the axle shaft where the pin goes through tough to explain so i'll post some pics. I took out the coupling all together Zach just to let ya know I saw your post on page two saying it looks like I put it over the plastic. I slipped 3'16" arrow shaft over the axle and used a steel washer 3/16th inside diameter to add exrta strength

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Old 01-14-2006, 09:31 PM   #46
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anyone have any suggestions how I maybe able to repair the peice I broke? Considering having the older chassis seems like I would have broke something else not this.
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Old 01-15-2006, 03:06 AM   #47
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Oh, ok...I see what you broke now...i don't have a clue how you'd fix that though..but I do think it's werid you broke that ano not sometihng else first.
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Old 01-15-2006, 12:15 PM   #48
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Quote:
Originally Posted by Chuki
anyone have any suggestions how I maybe able to repair the peice I broke? Considering having the older chassis seems like I would have broke something else not this.
I broke the same part. I exchanged my Jeep at Walmart. I ended up with another gen 2 chassis (the gen 3s are fixed so this doesn't happen) and haven't had a problem since. I really don't see a feasible way to fix or replace that receiver coupling.
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Old 01-15-2006, 01:37 PM   #49
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I was looking at mine since it has a chip out of it but not completely broke yet. Im thinking of making a steel sleeve to slide over it with two maching slits as a reinforcement like I did on my steering knuckles. I'll post up if it works.
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Old 01-16-2006, 03:00 PM   #50
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Ok I made a sleeve w/2 slots on each side, pressed it over the cv cup and worked perfect. Its more than twice a thick as just the stock cup. Hopfully this will reduce the breakage there. I also made steel sleeves to go over the "ball joint" area of the gray knuckle, kinda like the guy that did the brass presure fitting. This also seems to have worked well also. Hope this can help someone.
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Old 01-16-2006, 04:25 PM   #51
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Pics Please Pics Please!!!!!!!
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Old 01-16-2006, 04:50 PM   #52
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Ok great idea lets see some pics
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Old 01-16-2006, 05:13 PM   #53
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Im kinda stupid on how to post pics, please enlighten me.
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Old 01-16-2006, 05:14 PM   #54
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Quote:
Originally Posted by gregman_1
I broke the same part. I exchanged my Jeep at Walmart. I ended up with another gen 2 chassis (the gen 3s are fixed so this doesn't happen) and haven't had a problem since. I really don't see a feasible way to fix or replace that receiver coupling.
Is there a way to tell Gen 2 from Gen 3 before I buy another one?
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Old 01-16-2006, 07:37 PM   #55
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Quote:
Originally Posted by magoo117
Is there a way to tell Gen 2 from Gen 3 before I buy another one?
Just look at the bottom mount of the shocks... If they're held on by screws its the Gen 3 or upgraded chassis, if its a rivet its a gen 2 or gen 1 older chassis.
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Old 01-16-2006, 07:39 PM   #56
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Quote:
Originally Posted by GreenCJ
Im kinda stupid on how to post pics, please enlighten me.
use www.imageshack.us

and the rest from there is pretty self explanitory.
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Old 01-16-2006, 07:56 PM   #57
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Thanx I'll try and get some pics.
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Old 01-16-2006, 09:16 PM   #58
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Hope this works.
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Old 01-16-2006, 09:26 PM   #59
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now you have to tell us how you made them.
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Old 01-16-2006, 09:42 PM   #60
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Drilled out some bar stock 15/32 bit and turned the outside to fit, don't remember what the od was. Cut the slots with a dremel cutoff wheel, hammer to fit You could probably use some tube that fits the od and just drill it out, just used what I had laying around. Had to clearance the back of the slot, because it was rubbing close to full lock. Used a pointy (offical term) dremel bit, much easier to do before you put them on
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