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Old 11-03-2013, 10:50 AM   #1
Rock Stacker
 
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Default building a tube chassis without a welder

Just curious what methods there are out there to build a tube chassis without a welder. I've seen people use brake line but how do you keep it together?

Sorry for the newbish question.
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Old 11-03-2013, 11:11 AM   #2
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Default Re: building a tube chassis without a welder

Harris Safety Silv 45 for brazing with a Mapp gas torch. Lots of topics on this in the Tools and Procedures section too.
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Old 11-03-2013, 01:09 PM   #3
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Default Re: building a tube chassis without a welder

Harris safety silv 45 and a map gas torch is what I have been using to do all my chassis builds.
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Old 11-03-2013, 02:23 PM   #4
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Default Re: building a tube chassis without a welder

I have mig, tig, and stick, but I still prefer safety silv 45.
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Old 11-03-2013, 04:23 PM   #5
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Default Re: building a tube chassis without a welder

sorry for the newbish question. i was searching the forums on my phone before i posted this and didn't see the multitude of threads on the subject lol.


thank you everyone for the responses and for going easy on me ;)
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Old 11-03-2013, 05:45 PM   #6
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Default Re: building a tube chassis without a welder

Before you start buying stuff to build your own chassis do this. Go cut your finger a couple times. Then burn the hell out of it. If you are good after you do that a few times. Buy what you need to build your new chassis. It will be sick.
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Old 11-03-2013, 05:54 PM   #7
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Default Re: building a tube chassis without a welder

lmao are you saying chassis building isn't for the faint of heart?
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Old 11-03-2013, 06:43 PM   #8
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Default Re: building a tube chassis without a welder

Just that some days are better than others when brazing
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Old 11-03-2013, 06:55 PM   #9
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Default Re: building a tube chassis without a welder

Quote:
Originally Posted by HillbillyCrawler View Post
Just that some days are better than others when brazing
isn't that true in all walks of life?

im mechanically inclined, work on my own 1:1 cars, that sort of thing. I think the learning curve for me is going to be in the design. I've now seen some video of guys who have scale drawings of the chassis they are going to build up front, and they bend the parts to match the drawing....im not going to be able to touch that.

I think I'll start small. maybe replace the plastic cage on the G6 kit I'm going to get with metal tubing. and grow from there.
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Old 11-03-2013, 07:04 PM   #10
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Default Re: building a tube chassis without a welder

Good call but it wont take long! Have fun and make sure the pieces fit "snug" are really what you want before you throw down some of that expensive brazing rod! It sucks having to undo multiple joints.
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Old 11-03-2013, 08:58 PM   #11
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Default Re: building a tube chassis without a welder

I'm sure that this isn't the best idea, but I have used just rosin core solder and 3/16" brake line to make stuff like roll bars or spare tire holders. I don't know if solder will hold up to the abuse of a chassis but you could always try I guess.
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Old 11-03-2013, 09:36 PM   #12
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Default Re: building a tube chassis without a welder

If you want to do some tube work on the super cheap... Use brake line and braze it with pieces of metal wire coat hangers.... Dip them in powdered Borax cleaner for flux. With safety silv available there is no comparison, but if you want to build of repair something on the cheap or in a pinch with no safety silv available, coat hangers will do the trick.

Last edited by THX_138; 11-20-2013 at 04:57 PM.
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Old 02-02-2014, 03:03 PM   #13
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Default Re: building a tube chassis without a welder

Quote:
Originally Posted by THX_138 View Post
If you want to do some tube work on the super cheap... Use brake line and braze it with pieces of metal wire coat hangers.... Dip them in powdered Borax cleaner for flux. With safety silv available there is no comparison, but if you want to build of repair something on the cheap or in a pinch with no safety silv available, coat hangers will do the trick.
Interesting..... Looks like I found a practice setup
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Old 02-02-2014, 09:59 PM   #14
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Default Re: building a tube chassis without a welder

For aluminum, this works like magic: Aluminum Welding & Aluminum Repair | MuggyWeld.com

For general brazing, this guy is the master (he'll answer your questions, too) http://www.youtube.com/watch?v=-qfySS9zUFU

http://www.youtube.com/watch?v=KFN38vHKQTY

Last edited by crawl-o-matic; 02-02-2014 at 10:55 PM.
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