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Old 05-08-2008, 10:01 AM   #1
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Question template trouble

My mom's boyfriend is in the process of stamping the jowetts kustom servo mount and it's the 1/16 aluminum, problems is every time they try to bend the tab 90 degrees it snaps and breaks off, how do you fix this or solve it?
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Old 05-08-2008, 10:28 AM   #2
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try using some heat to soften it up during the bend?
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Old 05-08-2008, 01:44 PM   #3
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also try bending REAL slow, in small increments...
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Old 05-08-2008, 02:15 PM   #4
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Quote:
Originally Posted by jbrandt View Post
also try bending REAL slow, in small increments...
X2 on the slow. I've bent 1/8 aluminun plate with no problem by putting it in the vice (just below the bend line) and tapping it ever so gently with a hammer until the right bend is made.

As for the Jowett - I just made this mount out of 1/8 but I left the servo "shelf" off. Its not like servo needs something to rest on - it's already held pretty firmly by the four bolts in the ears! Although with the 1/16", I can't say for sure!
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Old 05-09-2008, 04:55 PM   #5
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What type of aluminium is he using ?
The hard alu WILL break almost every time
I use both the soft and hard alu

This body is soft alu 1/16"
Click the image to open in full size.
Fender of soft alu 1/32"
Click the image to open in full size.

and the frame rails are hard alu 1/4"
Click the image to open in full size.


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Old 05-09-2008, 06:42 PM   #6
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How are you bending it? You can't just pop it in the vice and hit it with a hammer, you need to bend around a radius. Try clamping it in a vice and bending it over a small bar.
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Old 05-09-2008, 07:56 PM   #7
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It depends on witch type of alu it is.......
I am a fabricator and I have work´d with almost all types of steel and alu

This is a bench folding machine
Click the image to open in full size.
It can make a 93 degree bend in a 1/16" alu sheet
IF it´s the soft type ............


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Old 05-09-2008, 08:04 PM   #8
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This is a smaller version that will do 135 degree bend ´s
Click the image to open in full size.


Last edited by SnoopMaxx; 05-09-2008 at 08:08 PM.
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Old 05-10-2008, 02:02 AM   #9
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I made a jowetts plate recently, and I just put it in the vice, heated up where it had to be bent with one of those high-intenisty flame burners that work with a cigarette lighter, and then just tapped it over lightly with a wood block drift and small hammer. Don't forget you have to make the slots at least the thickness of the alu longer than the servo is deep. For me, the slots on that PDF were too short and the top servo holes would have been right on the edge of the plate. I went about another 2 or 3mm...
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Old 05-10-2008, 07:12 PM   #10
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look i would snap it off because what does it do anyway
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Old 05-11-2008, 03:34 PM   #11
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can you just take the tab off in 1/16 if it's the hard aluminum? wouldn't it be able to hold my servo? it's the mg 946r servo.
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Old 05-11-2008, 05:26 PM   #12
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I had a look at the template and IMO 1/16" hard alu may be strong enough, but IŽll suggest using soft 1/8" alu or hard 2mm alu,

I made this skid out of 2mm sheet alu ,
It is normally used to make advertising signs that's why it is white on one side
Click the image to open in full size.



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