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Newbie ![]() Join Date: Dec 2011 Location: Circle Pines
Posts: 21
| ![]() ![]() made with hobby store parts , you can keep the diff action for turns at speed this is all the parts that you will need to buy,.... ![]() .I first took part the diff and mounted the gear side in the drill press ,make sure that the gear is centerd ,my drill press is a 5 speed ,I ran it in the 3rd position ![]() here is were most may not have the tools , I used a very small belt grinder , the 1 inch wide size to grind off the stock teeth ,just down enough to clear the spur gear .... ![]() ok now ,I used a cone shape hole grinder i picked up at habor freight tools to inlarge and center the center hole ,the cone shape will keep in centerd ,you do not want the gear to be lobing up and down as it turns ![]() ![]() take your time with this , use the proper drill and tap ,you do not want the srews you use to be lose , use the gear to mark the gear mounting holes ,I used 3mm, ![]() ![]() now it`s time to be very patient with the grinding of the housing ,I had burned though lightly in a couple of spots on the frist one ,none on the second ,grind some and test fit ,repeat as needed ,you will need to do both top and bottom ![]() now it is time to do the pinion , again grind little and repeatly test fit ,yes you will grind into the set screw hole , I used red lock tight then used the dremel to grind down the set screw , ![]() ![]() ![]() ![]() ![]() always test as you go , this is may first time tring to do an artical and pictures ,so any help on doing it better ,or any questions please let me know . late r this week i hope to be able to have time to test them out ![]() Last edited by RC tinker; 01-06-2013 at 08:30 AM. |
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![]() | #2 |
Newbie ![]() Join Date: Dec 2011 Location: Circle Pines
Posts: 21
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well after the 5th 5000mah 8.4 pack i lost both axles ,but wait , the 3mm screws i used in the diff worked there way out ,i know i should of use lock tight , fixed this and did noticed one of the set screws tilting a little ,so i compared very closly to the other one ,the one that was tilted was in the rear and it was ground a little more , so sunday i went and picked up another pinion and re-did this one , i just ran the 5th pack again still running ,still waiting on the e-mail from the gear rod company, i think i will try sending another ![]() |
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MODERHATER™ ![]() Join Date: Nov 2005 Location: Colorado
Posts: 10,939
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Better pictures would be nice, try adjusting your macro features on your camera?
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I wanna be Dave Join Date: Aug 2004 Location: central VT
Posts: 2,299
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You had me going until I saw the partial pinion in place. I don't think that is going to hold up to serious abuse. Is there room to drill/tap a new hole at 90 degrees from the original, just further up the pinion. Even if you had to "clearance" a tooth or two to make it work you'd be better off than what you currently had. Heck, drill all the way through and double up on the setscrews. I don't know how rare/expensive the shaft is, but another option I'd seriously consider is welding the gear to the shaft. What is the stock ratio between the ring and pinion? And the stock lower gears? And, yeah, we want better pics. |
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Rock Crawler Join Date: May 2007 Location: floriduh
Posts: 522
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some where around 2:1 on the stock gear ratio, I had the egressor kit on one of mine, but I didnt like dremeling out so much of the housing....
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