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10-02-2011, 04:21 PM | #1 |
Quarry Creeper Join Date: Oct 2011 Location: Detroit
Posts: 347
| Going through Weller soldering tips too fast
I have a Weller 40 watt pencil iron. Love the iron, but the tips seem to wear out quickly. What causes the tip to "dish out" and erode so fast. I use a damp sponge to clean the tip while soldering and I always keep the tip tinned when not in use as I have read in the instructions. The only types of solder I've ever used is a 60/40 rosin core and Silver. I avoid anything with acid core or flux. I've had this happen with another iron I've had as well (not Weller), the tips just don't last; they'll get pretty eroded after just a few jobs. Am I doing something wrong? Also where is the best place to get Weller tips? Thanks for your help.
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10-02-2011, 07:48 PM | #2 |
RCC Addict Join Date: Nov 2006 Location: Lowell, Arkansas
Posts: 1,307
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You are not doing anything wrong. The flux simply doing it's job. Take a file to the tip to restore the chisel, then re-tin the tip. Keep doing that until there's nothing left, then get a new tip. "Iron plated" tips last much longer. McMaster has them, or most any electronics place. |
10-03-2011, 03:17 PM | #3 | |
Quarry Creeper Join Date: Oct 2011 Location: Detroit
Posts: 347
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10-03-2011, 05:30 PM | #4 |
cherry bomb Join Date: Jul 2006 Location: Nanaimo, BC, Canada
Posts: 1,598
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I took my "melted" tips to the bench grinder and gave them new life, they seem to be holding up really well, the length of the tip seems long enough that I could do it a couple times and pull it out as needed.
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10-03-2011, 05:46 PM | #5 |
Quarry Creeper Join Date: Oct 2011 Location: Detroit
Posts: 347
| Will do Fred! (and may I say, that is a fantastic Avitar!) |
10-03-2011, 05:59 PM | #6 |
cherry bomb Join Date: Jul 2006 Location: Nanaimo, BC, Canada
Posts: 1,598
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thanks it is pretty awesome, just be sure to re-tin the tip as Manning said, it'll be ground down to raw copper once you're done.
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10-03-2011, 06:58 PM | #7 |
I wanna be Dave Join Date: Dec 2009 Location: San Francisco
Posts: 2,236
| www.mcmaster.com They have everything! They dont tell you shipping before you order because they just give you whatever they pay for it. Since they do so much shipping it is always cheaper than I expect. I have ordered tons of stuff from them, some of it oversized 4' rods and it was still under $10. |
10-08-2011, 03:56 AM | #8 |
Rock Crawler Join Date: Apr 2008 Location: On the Snap on truck
Posts: 736
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Are you leaving the soldering on along time? I ve had my weller for 10 years, still orginal tip,never reground or anything, not till I took it to work did my tip start to disappear? realized at work my iron sits on at max for like 3+ minutes at a time without being used, the tip is getting eaten by the flux .
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10-08-2011, 09:37 AM | #9 |
Quarry Creeper Join Date: Jul 2004 Location: Arkie-Saw
Posts: 284
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As stated above, leaving them on with solder on the tip is what kills it. If your leaving it on, wipe off all solder first. Only tin the tip right before you solder something or turn it off. Im going on 4 years with the tip i have on my soldering station and i use it at least once a week, sometimes on for hours at a time.
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01-13-2012, 09:30 AM | #10 | |
Quarry Creeper Join Date: Oct 2011 Location: Detroit
Posts: 347
| Re: Going through Weller soldering tips too fast Quote:
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01-13-2012, 09:38 AM | #11 |
Quarry Creeper Join Date: Oct 2011 Location: Detroit
Posts: 347
| Re: Going through Weller soldering tips too fast
I have since ground off my tip and it restored it perfectly to a nice sharp bright copper chisel point. I re-tinned it and it works like new, I have also reduced the time that I leave the iron plugged in (since I don't have a solder station with a rheostat temp control) I basically plug it in til it heats enough to do the deed, make my solder joint and then unplug it while I'm getting ready for the next thing. It seems to have improved the tip life a bit, but I also use a wet sponge while soldering to make sure I have a shiney clean tip without debris before soldering a joint, I also wipe it off mildly when done soldering. I have noticed the tip is starting to show a tiny bit of dishing to it again though, but not as much or as fast as before. Hmmm...the quest continues... Thanks for the input guys!
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01-13-2012, 09:43 AM | #12 |
I wanna be Dave Join Date: Nov 2007 Location: Memphis
Posts: 4,786
| Re: Going through Weller soldering tips too fast
Weird. I've been using the medium tip that comes with this $17 Weller for over a year now and it hasn't deteriorated at all. I use Novak 5832 silver solder religiously and keep the tip clean. I also use Stay-Clean flux on my wires or whatever else I'm soldering to.
Last edited by helhedded; 01-13-2012 at 09:46 AM. |
01-14-2012, 09:02 AM | #13 | |
Quarry Creeper Join Date: Oct 2011 Location: Detroit
Posts: 347
| Re: Going through Weller soldering tips too fast Quote:
Last edited by DiggyStyle; 01-14-2012 at 09:05 AM. | |
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