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12-15-2007, 08:21 AM | #1 |
Rock Crawler Join Date: Oct 2007 Location: richmond, va
Posts: 766
| cutting aluminum with dremel
what atachment do you use to cut metal with the dremel? i want to make a custom chassis for my wk.
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12-15-2007, 08:43 AM | #2 |
RCC Addict Join Date: Aug 2006 Location: trying to find out what a TVuPer is.....
Posts: 1,851
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12-15-2007, 09:17 AM | #3 |
Rock Crawler Join Date: Oct 2007 Location: richmond, va
Posts: 766
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thanks. i dont know any where that has one and my dad doesnt have one, but my school tech class has one that we used last year to cut wood. unless he knows somwhere that has one, we will probably have to use the dremel, unless someone can cut it for me. |
12-15-2007, 09:28 AM | #4 |
Rock Stacker Join Date: Sep 2007 Location: Orange County
Posts: 66
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Just a little warning.... It will be very very slow going. You will need a lot of patience and plenty of cut off wheels (good thing they are cheap). I used a jig saw to cut my chassis and it wasn't too bad. Much faster than the dremel. Good luck! -Goo |
12-15-2007, 09:38 AM | #5 |
Rock Crawler Join Date: Oct 2007 Location: richmond, va
Posts: 766
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thanks that might work. i bet my dads got one of those. hes got a lot of tools.
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12-15-2007, 11:12 AM | #6 |
RCC Addict Join Date: Aug 2006 Location: trying to find out what a TVuPer is.....
Posts: 1,851
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make sure you are using a metal blade on it... a wood blade will blow apart within seconds.
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12-15-2007, 03:18 PM | #7 |
Rock Crawler Join Date: Oct 2007 Location: richmond, va
Posts: 766
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the one im talking about is at my schools tech. lab. might just get some c channel or L angle metal.
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12-15-2007, 03:40 PM | #8 |
RCC Addict Join Date: Aug 2006 Location: trying to find out what a TVuPer is.....
Posts: 1,851
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12-15-2007, 04:07 PM | #9 |
Rock Stacker Join Date: Sep 2007 Location: Longmont
Posts: 67
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X2 what Mr. Pink says! The teeth on a wood cutting blade are spaced to far a part. Do you happen to have a hack saw? That would work for roughing out. For internal pockets you have to drill holes for the saw blade. Disassemble the hack saw then reassembly the hack saw so it's inside the pockets and saw them out. A jig saw would be better suited for this. |
12-17-2007, 10:01 AM | #10 |
I wanna be Dave Join Date: Jun 2007 Location: Canada, eh.
Posts: 2,919
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I've built many small, flat aluminum parts using a dremel with cutoff discs, jigsaw, hacksaw or a combination of the three. Of these three, the jigsaw is the fastest, but as others have said, make sure you get blades meant for metal (they have many more teeth per inch than a wood blade). A bonus I found is that they're often suitable for plexiglass. I'm always chopping up lexan. The dremel works, but it's very slow, and one little slip can leave a nasty gash in the metal. Expect to be breaking lots of the cutting discs. If you go this way, use the heavy duty cutoff discs. I usually use my dremel for small stuff only. Hacksaw actually works relatively well, but has limited room for cutting before you hit the backside of the hacksaw. For all three, prepare to invest in a set of metal files to finish off the edges (both in terms of cleaning up the cuts, and finishing to make sure you don't have sharp edges). Honestly, if you're going with a TVP design for your WK, I'd just use delrin or 1/4" lexan, or even cutting board material. Once you cross brace the TVP with spacers and your skid plate, you'll find it will have plenty of strength. All of the above are much much easier to work with as compared to any metal, even soft ones like aluminum. Finally, you sound like a young guy. As I was that age once and prone to doing stupid things, don't forget to take proper safety precautions! Safety glasses are a must. |
12-17-2007, 02:12 PM | #11 |
Rock Crawler Join Date: Oct 2007 Location: richmond, va
Posts: 766
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im 13, i get my dad to help me on most things, i think i might make a tuber with him, or some plates, still deciding.
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12-17-2007, 02:39 PM | #12 |
Pebble Pounder Join Date: Nov 2006 Location: northampton
Posts: 194
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Just take your time and wear eye protection. It will be a good project for you and him. You can get great results with any tools you have there if you plan out what you're going to do and take your time
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12-17-2007, 03:05 PM | #13 |
RCC Addict Join Date: Oct 2007 Location: Kennewick, Washington
Posts: 1,382
| You can use a jig-saw,just buy the finest pitch blade you can find.Fine meaning with the most teeth per inch.Works very well up to 1/8 or 1/4 inch thickness.Squirt a little WD -40 on it for cutting fluid.
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12-18-2007, 05:48 PM | #14 |
Quarry Creeper Join Date: Feb 2006 Location: San Jose, Ca
Posts: 367
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I think Ill get myself a jig saw .. any recomendations?
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12-19-2007, 07:01 AM | #15 |
RCC Addict Join Date: Oct 2007 Location: Kennewick, Washington
Posts: 1,382
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12-21-2007, 10:37 PM | #16 | |
RCC Addict Join Date: Aug 2006 Location: ****, SL,UT
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| Quote:
wood. metal see the teeth? they are different wood is softer then metal. making it easy to cut with larger more apart teeth where as metal is hard and many small teeth work better. | |
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