Wow...it's been a looooong time. The holidays, a house move and USTE conspired to keep me away from the bench for a while, but I was finally able to get re-started on this one. And the timing couldn't be better with GCM Adventure Series Uwharrie coming up next month.
Let's start with some body work. After some puttying and sanding, I got the cab back to look like this:
That'll work. In between coats of putty and primer on the cab back, I got some help on the interior from my favorite tiny trucker (you know I can't go to long without an appearance from Roo). Roo was excited to learn how to paint:
If only he knew how little I know about painting...but I digress.
Interiors need carpet, so that came next. Roo likes scissors:
That came out looking pretty good. I cheated a bit on the carpet. The gray felt from Michael's was a bit too...well...gray for this interior. A light misting of blue paint was just enough to give the carpet the faded look that will be a theme throughout the interior.
Back to the body. I decided to try an evolution of the hidden, clipless, sort-of-screwless body mount setup that I used on my original standard WB Mojave 2. We start with captured screws in the body mounting holes, but longer this time and with the threads intact:
Next up was trimming back the body mount posts to allow the nylock nuts to clear. Before trimming:
After trimming:
I drilled out the holes a bit so that the threaded M3 screws slide in and out with just a little bit of friction. In front, the fenders can be pulled out enough to get the screws to slide in from the sides. But in back, the filled-in cab-back limits how far the sides of the truck can be pulled apart for mounting (just a couple of mm of movement), so I decided to notch the posts to allow the captured screws to slide under the posts and into the holes:
With the front screws in the body posts, the back screws aren't going to pop out from underneath. It's a bit hard to explain, but it works.
With that resolved, I could start filling in the holes along the bottoms of the rocker panels:
In the middle of all of this, Nick and I (well to be honest, just Nick, really) whipped up a neat new little BowHouse RC part with the encouragement of LappDog. With the stock rear shackle mounts, the rear shackles can sometimes get locked into full compression:
We tried a few different geometries:
And settled on the one we liked best. No more shackles locking into place:
We've sent out prototypes to LappDog and our newly minted BowHouse RC team for some testing. As soon as they get a little beating, they'll be up on our Shapeways store. Shouldn't be long at all.
Next up will be installing the hood hinge mount, filling the body holes at the finned trim pieces under the windows, and then she should be ready for paint. After that, a little work on the dash, mount the flat bed and she might (just might) be ready to run in time for GCM Adventure Series. Fingers crossed...