Looks like your steering stops are ground off? I trimmed mine too, but stopped before the joint could bind (right around 55°) If the u-joint is allowed to bind and the knuckle still has room to turn, something WILL break. In a 1:1 that would have resulted in a broken u-joint/axle shaft, but the weak link in your scenario is the axle housing.
Capra axles don't just break. What, exactly, happened in both cases?
Adding all that brass out at the wheel doesn't help at all.
I'd email Beef Tubes and show them this. It appears that their Beef Tubes are useless against breakage in these axles. They're good for adding weight and only that.
Are they pushing that the tubes will help prevent breaking? Everything breaks lol.
I broke the lower half of the C off one side on my rig, dont know how or when. Where mine broke though I think they could have molded a little more us a radius/gusset into the plastic.
Other then that I havent had a problem with any of the axles and Im carrying a lot of weight and 2.2 wheels.
What do you expect they're plastic C-hubs.