WRXronald
Rock Crawler
Always a good time lol, until its not. Tried to make a vid today, didn't happen. Put together a set of tire chains, they're EPIC & VISCIOUS!!!! The snow got wayy too deep to go anymore so I needed more traction!
But I started yesterday getting this issue where one of the FUSION8 pinions is walking in on the motor shaft and off contact with slipper spur gear. It ate up a few mm of spur gear teeth (back to front, closest to transmission) but there's still enough beef left to mesh and get in some thrash before I need to upgrade to the carbon steel spur gear. But it happened 3 times today --- and I tore it apart EVERY single time to try and diagnose and repair, only for it to walk back again EACH time, and almost instantly.
By the 2nd time today I knew something was weirdly up as I already death with same yesterday, removed pinion, heated, dried, cleaned, loc-tite blue, and re-install. Its bites on a stock flat grind on the 5mm shaft from the manufacturer (very SMOOTH grind I might add, doesn't end up being a good thing).
So the set screws is fine, and not the issue, loc-tite is holding, no grease or anything in there after torching it --- it was the grind, too dang smooth on a seriously hardened shaft ---- I put a diamond file on the back of the set-screw the 2nd or 3rd time thinking it would help bite better, but not on the shaft flat (or not hard enough at least), and it still walked, almost immediately. Tightened it like a mother too, surprised I didn't strip the set screw.
By the last time of digging into it tonight, I finally bit the bullet, removed the motor from the transmission to better diagnose, ultimately the shaft was just so smooth the set screw keeps rotation in check on the flat, but not sliding up/down the shaft. This time I put a HARD grind on the shaft flat with a fine diamond file -- almost a small groove I would say -- for the set screws to bite deeper into.
Did a quick test run and no slippage so far --- tomorrow I thrash it again in deep snow with MEGA-CHAINS. Promise to get some footage.... It wapped a piece of ice at my face today when punching it in the driveway --- and i'd say almost darn near hurt - hit right on the cheek bone below the eye socket lol!!! YIKES!
But I started yesterday getting this issue where one of the FUSION8 pinions is walking in on the motor shaft and off contact with slipper spur gear. It ate up a few mm of spur gear teeth (back to front, closest to transmission) but there's still enough beef left to mesh and get in some thrash before I need to upgrade to the carbon steel spur gear. But it happened 3 times today --- and I tore it apart EVERY single time to try and diagnose and repair, only for it to walk back again EACH time, and almost instantly.
By the 2nd time today I knew something was weirdly up as I already death with same yesterday, removed pinion, heated, dried, cleaned, loc-tite blue, and re-install. Its bites on a stock flat grind on the 5mm shaft from the manufacturer (very SMOOTH grind I might add, doesn't end up being a good thing).
So the set screws is fine, and not the issue, loc-tite is holding, no grease or anything in there after torching it --- it was the grind, too dang smooth on a seriously hardened shaft ---- I put a diamond file on the back of the set-screw the 2nd or 3rd time thinking it would help bite better, but not on the shaft flat (or not hard enough at least), and it still walked, almost immediately. Tightened it like a mother too, surprised I didn't strip the set screw.
By the last time of digging into it tonight, I finally bit the bullet, removed the motor from the transmission to better diagnose, ultimately the shaft was just so smooth the set screw keeps rotation in check on the flat, but not sliding up/down the shaft. This time I put a HARD grind on the shaft flat with a fine diamond file -- almost a small groove I would say -- for the set screws to bite deeper into.
Did a quick test run and no slippage so far --- tomorrow I thrash it again in deep snow with MEGA-CHAINS. Promise to get some footage.... It wapped a piece of ice at my face today when punching it in the driveway --- and i'd say almost darn near hurt - hit right on the cheek bone below the eye socket lol!!! YIKES!