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11-25-2009, 07:44 PM | #1 |
Rock Stacker Join Date: May 2009 Location: North Alabama
Posts: 87
| Jeep TJ build ....need advice
I thought I'd attempt to make a tube frame for my ax10. Well the brazing just didnt work too good for me b/c i was using a butane mini torch. Thats all i can figure. I was able to get everything together that is seen in the next few pics. But I just decided i'd weld it b/c it is alooot faster. So from here out the rest will be welded. I started this back 6 months ago and got pissed at not being able to braze fast enough. Since then i've gotten a welder and decided im gonna finish since i had 50 buck tied up in material (brake line and brazing stuff). I kinda started bass ackwards. I looked at a ton of these custom jeep builds and decided thats what I wanted to make and just went from a build thread i seen on here. I dont have a body to go by so thats why its gettin a lil tuff now lol. So for starters Ill show what it looked like new after nearly half a day of assembly. Here is what it looks like now. (the front hoop is just proped up on the shocks and the link mounts are not welded to the tube) just an above shot of the pic above and now all tacked up and link plates cut Now for my hold up, I have no idea how i want to do the hood and front end. I dont think I can fab up a jeep hood and not interested in buyin a lexan body just to get the hood (may not fit anyways since i just started building). So my next idea is just make this a Samuria. I can come close to makein it look like one from what i got i think. next is my shock mounts. I want it to look somewhat realistic and to flex good too. If i go straight up and down with the shocks will it limit my flex? what is some mounting options i could use on it. Right now the link setup/drivetrain is stock specs so if I put the shock back at stock spec I know it should work good. One more thing...how much clearance would be good? In the first mock up pic its sittin at 2 3/4 inches. But i think im gonna go up to 3 to 3 1/4 inches that way the shock wont be taller than the hood and rear end. I forgot to measure the stock clearance before i tore it apart. Sorry I ramble on and have alot of questions, Just lookin for some suggestions and what not on where to go from here. Last edited by YelloTJ; 11-28-2009 at 09:52 PM. Reason: changed title |
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11-25-2009, 08:57 PM | #2 |
RCC Addict Join Date: Jun 2004 Location: Bruiser Heaven!!!!
Posts: 1,463
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looks like a good start and pick up a mapp gas torch from lowes or home depot. and it work alot better.
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11-26-2009, 02:33 PM | #3 |
Rock Stacker Join Date: May 2009 Location: North Alabama
Posts: 87
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well today i thought i'd mess around and try to get it lookin like what im shootin for by using some paper to make it take shape. also tryin to get some ideas on the shock mounts too since i got new places in the rear to work with. still gotta bend some rear roll bars, i think i may go with this look. looks like the hood needs to be a lil shorter too maybe. might just be the big bow in it . |
11-28-2009, 09:45 PM | #4 |
Rock Stacker Join Date: May 2009 Location: North Alabama
Posts: 87
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got a lil more work done on the cage today.... cant make my mind up one where to mount the shocks so i think im just gonna have holes to mount them both ways (top pic more realistic, and bottom pic stock axial for better flexin.) I also got to lookin at jeeps and realized i got my hood piece too high so i gotta cut it off and drop it bout 3/8" i guess and that will be the top of the front fender. can anybody tell me the pros and cons of straight up and down? Looks like its gonna limit flex buy i dont know. |
11-30-2009, 06:46 PM | #5 |
Rock Stacker Join Date: May 2009 Location: North Alabama
Posts: 87
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WTF guys how many times will i have to ask this... over 150 views and only 1 guy has offered some advice on the brazin.( thanks ) Gonna ask again.... "I want it to look somewhat realistic and to flex good too. If i go straight up and down with the shocks will it limit my flex? " "One more thing...how much clearance would be good?" "Can anybody tell me the pros and cons of straight up and down? Looks like its gonna limit flex buy i dont know." I know Im not no big name custom builder on here that everybody keeps an eye on so I can understand the lack of interest but would somebody be so kind to help a first time builder out. Thanks |
11-30-2009, 07:32 PM | #6 |
No idea what I'm doing Join Date: Oct 2008 Location: Underground, CO
Posts: 4,529
| Easy Tiger....sometimes it takes a bit of time to build up an audience You have a great start going, so don't get discouraged by a lot of details right now. As far as your hood goes, have you thought about going with an older Jeep hood.....one that is more flat like an old military style? That's pretty easy to make, and is a pretty decent looking hood. Here is how I did mine...just simple aluminum sheet rolled on a piece of rod: Yet another PSC Build As for your shocks, it really depends on what you are trying to build. You have a scale build going, so don't think you need to have a lot of articulation...Make your upper mounts adjustable so that you can decide as you go, how much flex you really need. You won't be getting the same as your stock AX-10, but you will have a much cooler truck when you are done, because it will be yours . |
12-01-2009, 06:48 PM | #7 |
Rock Stacker Join Date: May 2009 Location: North Alabama
Posts: 87
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Thanks for tips on the shock mounting. That is one sweet rig you got goin in that link. The hood looks good too. I may try something like that Sorry bout the wtf post, this thing is gettin the best of me again. I started it 4-6 months ago and just said the heck with it and now i started back at and just started gettin agravated b/c im ready to be done with it. |
12-01-2009, 07:15 PM | #8 |
Quarry Creeper Join Date: Aug 2009 Location: Syracuse
Posts: 455
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I know what you mean, in fact we all do. looks good like he said^ get a map gas torch, i like the bernz-o-matic fat boy mini torch kit comes with a mini torch [much easier] mapp gas and oxegen my opinionn http://http://www.bernzomatic.com/PR...3/Default.aspx |
12-01-2009, 07:37 PM | #9 |
No idea what I'm doing Join Date: Oct 2008 Location: Underground, CO
Posts: 4,529
| DON'T LOSE PATIENCE!!!!!! I lost track of mine as well, but the best piece of advice I got was from 51WillysJeep himself......patience!! If you have to walk away from it for awhile, and come back later that's Ok. You have a great start....don't blow it by rushing it "just to get it done". You're doing good |
12-08-2009, 09:59 PM | #10 |
Rock Stacker Join Date: May 2009 Location: North Alabama
Posts: 87
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I Finally got the shock mounts made, lowered the hood and added a stinger. Im not really happy with how high it sits and the lack of flex. whats some ways I can get it flexing better without buying shorter shocks? Im on a really tight budget since my wife isnt working now so try to shoot me some cheap solutions. I dont have a pic of it flexed out but it prolly wouldnt go 3 1/2 inches. |
12-08-2009, 10:11 PM | #11 |
RCC Addict Join Date: Jun 2007 Location: San Antonio, Tx
Posts: 1,093
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you could get softer springs, that will help you articulate a little better, i think it looks bad ass man, good work so far on the brazing, i havent gotten to try that yet but soonn, you should get some styrene and make and intirior and all that jazz keep it up man....
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12-10-2009, 04:33 PM | #12 | |
Rock Stacker Join Date: May 2009 Location: North Alabama
Posts: 87
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12-10-2009, 04:44 PM | #13 |
Newbie Join Date: Nov 2008 Location: toledo
Posts: 31
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you could try cutting and stretching the spring back out to length i used to do it with my paintball guns to reduce velocity for comps it should work
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12-10-2009, 05:12 PM | #14 |
RCC Addict Join Date: Jun 2004 Location: Bruiser Heaven!!!!
Posts: 1,463
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how does it flew w/ the shocks slated in to the center like in the second pic of it.
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12-10-2009, 07:42 PM | #15 |
Rock Stacker Join Date: May 2009 Location: North Alabama
Posts: 87
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ok i took the springs off and it looks and flexs alot better. Sits at about the height i was shootin for. The middle pic is how it flexed with the springs and with shock slanted back. bottom pic is all the flex its got w/o springs oh yeah dont be hatin on the electronics hangin everywhere. i had to drive it a lil while =) that is just temp. |
12-10-2009, 10:20 PM | #16 |
Rock Stacker Join Date: May 2009 Location: North Alabama
Posts: 87
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Made some cardboard body templates to go by for when i get some thin enough metal to work with. Still gotta make some fender weels , rear floor and a hood |
12-11-2009, 05:39 PM | #17 |
RCC Addict Join Date: Jun 2004 Location: Bruiser Heaven!!!!
Posts: 1,463
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it looks alot w/ out the springs. now u need to get some internal springs to help slow the axle movement down when crawling.
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12-12-2009, 01:44 PM | #18 |
Rock Stacker Join Date: May 2009 Location: North Alabama
Posts: 87
| Well I think i've got a pretty good set of body templates to work with.(Just call it a shoe box crawler lol) the piece behind hood will need alot of work to make it look right on the sides. I've seen a build on here few months ago where they was using cookin sheets to make body panels from a mold. I was thinkin of using the same thing but I couldnt find any at walmart last night that didnt have humps in the bottom. Where can i get some that are flat and has alot of area to cut and use? |
12-12-2009, 01:47 PM | #19 |
RCC Addict Join Date: Jun 2007 Location: San Antonio, Tx
Posts: 1,093
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Looks good ! Metal masher made a thread on some vids he made on how to form those panels maybe it says in oneof the vids ?
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12-12-2009, 02:40 PM | #20 |
Rock Crawler Join Date: Nov 2009 Location: OKC, ok
Posts: 514
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go to a local lowes, thin sheet metal dont cost alot, normally can get a 2ft by 2ft square for 10-15 dollars
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