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Thread: Axial AS-2 servo converted into winch

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Old 11-30-2009, 03:55 PM   #1
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Default Axial AS-2 servo converted into winch

I'm sure a bunch of people have the Axial AS-2 servo floating around so I figured I'd post up how to modify it to work as a winch. It seems to be a good servo for it as it's doesn't seem to want to wander like some other servos. Mine came out of a SCX-10 TR. If this is in the wrong section feel free to move it.

Credit should be given to Grizzly4x4. His tech thread is where I learned to do this.

Here's the servo

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Remove the servo horn and the screws on the back of the servo. Take off the top of the servo and it should look like this

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Next take off the white plastic bushing, the middle gear, then the silver gear. Make sure to keep them in order so you know how to put them back together.

Now take the silver gear and you'll find a pin that is pressed into it. Take some pliers and pull it out. It's tight, I used some channel locks but it came out. If for any reason it doesn't come out you can carefully dremel off the pin.

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Remove the white plastic piece that looks like this, you will no longer need it so you can set it aside with the pin.

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You will now need your radio, here is how to set up your DX3r if you have one.

Go to System

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Switch Select

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Then change D to Aux 3P, that will allow you to use your D button as a 3 position switch to run the servo in and out.

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Now plug the winch into your receiver and turn on your crawler. You might want to disconnect a motor wire so you don't accidentally have it take off on you.

With the D switch in the center position the servo will be turning. Take the piece of the servo with the two flattened sides (called the pot) and slowly turn it until it stops turning. There is a very fine point where it will stop.

Click the image to open in full size.

Then switch it back and forth with the radio multiple times. This helps to show if you need to fine tune the pot so it doesn't wander. If you need to re-adjust, do so.

Once you have it positioned take a small drop of CA and drop it in to stop it from turning easily. Careful, you only need 1 small drop. That will help to keep things centered.

Now reassemble the gears onto the servo. Re-install the servo cap and screws and you're pretty much done.

You will need to find 2 of the round servo horns. The Axial AS-2 servo is compatible with Futaba Servo arms. I found a package of 3 at my LHS for $3.99.

Click the image to open in full size.

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Take one horn and install it like normal. Attach your winch line to the servo horn closest to the servo. Then take the other horn and install it on top. You might need a slightly longer screw than stock to reach. They are just a 3mm screw. A small amount of blue thread lock on the threads is a VERY GOOD IDEA. The key is to tighten tight enough to hold but not so tight it deforms the horn, keep in mind, the outer horn is just a guide.

Picture mounted in a SCX-10

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How's this for a test video?

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Last edited by Just Zach; 11-30-2009 at 11:45 PM.
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Old 11-30-2009, 04:05 PM   #2
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good write up
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Old 11-30-2009, 04:24 PM   #3
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Cool write up I rather turn this one into a servo instead of one of my spare ones. Now I just have to figure out my 3pk and get it setup.
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Old 12-01-2009, 12:01 AM   #4
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I finished up the pics and posted a quick video.
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Old 11-15-2010, 06:25 PM   #5
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Zach, Have you ran into this problem ?

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Old 11-15-2010, 06:40 PM   #6
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I haven't. I have run into the issue that running this servo, with another digital servo as the steering servo, on a Futaba radio mean you burn up the Axial winch servo very quickly. I've started using the Spektrum A6020 servo for a winch servo. Pretty good price and it's digital so it works well.
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Old 11-15-2010, 06:41 PM   #7
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Quote:
Originally Posted by eric113 View Post
Zach, Have you ran into this problem ?
hey E i had some servos with the same "slot". what you can do in that case is either carefully drill it out or cut down the pot output after it's . i have done both.
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Old 11-15-2010, 06:52 PM   #8
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Quote:
Originally Posted by Just Zach View Post
I haven't. I have run into the issue that running this servo, with another digital servo as the steering servo, on a Futaba radio mean you burn up the Axial winch servo very quickly. I've started using the Spektrum A6020 servo for a winch servo. Pretty good price and it's digital so it works well.
Well that stinks about burning up axial servo with futaba radio. I have 4pk..

Quote:
Originally Posted by BOWTIE View Post
hey E i had some servos with the same "slot". what you can do in that case is either carefully drill it out or cut down the pot output after it's . i have done both.
Thanks Ric. But with what zach said both us running 4pk's. No point in messing with the axial servo anymore.
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Old 11-20-2010, 02:08 PM   #9
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well i just did this to my as2 servo and it works great , but my problem is how can i get the servo to reverse its rotation, and where is a good mounting spot on a scx10
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Old 02-08-2012, 03:06 PM   #10
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Default Re: Axial AS-2 servo converted into winch

Quote:
Originally Posted by Just Zach View Post
I haven't. I have run into the issue that running this servo, with another digital servo as the steering servo, on a Futaba radio mean you burn up the Axial winch servo very quickly. I've started using the Spektrum A6020 servo for a winch servo. Pretty good price and it's digital so it works well.

i realize this an old thread and no one probably looking at it , but i was thinkin about doing this servo winch with the as2 but i will be using a futaba 4pl. was it just a certain futaba tx that maybe caused it ? anyone else tried this since a couple years ago?
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