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10-12-2009, 11:02 AM | #1 |
I wanna be Dave Join Date: Feb 2005 Location: Cleveland, OH
Posts: 8,009
| 2-speed tranny with PTO!
Finally figured out how to make this sucker work Starting with a couple of Hi-Lift 3-speeds, I did some cutting and hacking. The 2-speed bit was easy, simply cut the shafts to eliminate third gear, glue the dogs together and tweak here and there: It's a good bit shorter than the 3-speed, and uses TLT chassis braces as spacers. But here's the good part: I meshed an unused third gear with first gear, and installed a dog clutch. This runs the PTO at a fair clip, with about the same ratio as second gear overall. The plan is to run a winch off the PTO. I have a TLT axle with one broken shaft that should make a pretty stout winch. Here's how it works: First gear, PTO disengaged Second gear, PTO disengaged Second gear, PTO engaged. I'll probably never use it this way, but it's available. Neutral, PTO engaged. I'd like to run both shift rods off a single channel, but this may not be possible. I'll play with it some more and see what I can do there. I'll also need to rig a transfer case as the layshaft is too close to the spur gear to allow a U-joint up front. Advantages over an electric winch: power and cool factor. |
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10-12-2009, 11:28 AM | #2 |
Quarry Creeper Join Date: Jul 2005 Location: pleasant ridge
Posts: 317
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Wow.
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10-12-2009, 11:39 AM | #3 |
RCC Addict Join Date: Apr 2009 Location: United States of the Offended
Posts: 1,184
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Sweet!!! can't wait to see this thing working. |
10-13-2009, 01:00 PM | #4 |
Quarry Creeper Join Date: Mar 2005 Location: The 2one7
Posts: 259
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That is incredibly badass!
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10-14-2009, 05:33 AM | #5 |
I wanna be Dave Join Date: Feb 2005 Location: Cleveland, OH
Posts: 8,009
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10-14-2009, 10:44 AM | #6 |
RCC Addict Join Date: Jul 2008 Location: Fox Valley WI
Posts: 1,691
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I think the "cool factor" is off the scale . I've always wanted to retrofit that trans into something, but you took it a step further. Nice! Troy. |
10-15-2009, 05:21 AM | #7 |
I wanna be Dave Join Date: Feb 2005 Location: Cleveland, OH
Posts: 8,009
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Right. What the hell do I do with a full-width TLT axle mounted up front? I don't want my winch line coming out of the headlight. The solution (naturally) is to hack something up, in this case the axle. Upper output is a TA0something drive cup, lower is the broken axle shaft cut to length with a 5mm prop adapter converted to a winch drum. |
10-15-2009, 06:31 AM | #8 |
I wanna be Dave Join Date: Dec 2005 Location: Orlando
Posts: 7,420
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Where do yo come up with this stuff Stu? Def' cool. I'm curious to see how much power this setup might have. I smell an M37 build coming on...
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10-15-2009, 03:39 PM | #9 |
I wanna be Dave Join Date: Jul 2006 Location: The beautiful Pacific Northwest
Posts: 6,923
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That's cool as hell.....
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10-15-2009, 04:01 PM | #10 |
I wanna be Dave Join Date: Feb 2005 Location: Cleveland, OH
Posts: 8,009
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I'm already designing V 2.0 in my head, with separate front & rear outputs. The original setup with the full-width axle would make for a bad-ass tow truck.
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10-15-2009, 04:36 PM | #11 | |
I wanna be Dave Join Date: Jul 2006 Location: The beautiful Pacific Northwest
Posts: 6,923
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So, you have the tranny in neutral, but have the PTO engaged? So you can vary the speed of the winch without the truck driving? That's just cool. My head is spinning just thinking of the possibilities......... | |
10-15-2009, 05:07 PM | #12 |
I wanna be Dave Join Date: Feb 2005 Location: Cleveland, OH
Posts: 8,009
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As a bonus, it should be real easy to pay out the winch line with the PTO disengaged.
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10-16-2009, 12:25 AM | #13 |
Oppan Gangnam Style Join Date: Jun 2005 Location: Shingle Springs
Posts: 5,164
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Damn Stu, I've been thinking about this since I put the 3-speed in the OG Yota but I was going to use 1st and 3rd. Thanks for posting this! Oh, great job on the PTO. That's a bonus! |
10-16-2009, 02:00 AM | #14 |
I wanna be Dave Join Date: Aug 2007 Location: santa monica
Posts: 3,687
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10-16-2009, 03:56 PM | #15 | |
RCC Addict Join Date: Apr 2009 Location: United States of the Offended
Posts: 1,184
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10-16-2009, 04:25 PM | #16 |
I wanna be Dave Join Date: Aug 2007 Location: santa monica
Posts: 3,687
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Cool, thanks for that info!
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10-16-2009, 04:58 PM | #17 |
I wanna be Dave Join Date: Feb 2005 Location: Cleveland, OH
Posts: 8,009
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I'm slowly assembling the bits needed to make a rig around this thing. Looks like I'm going to need a more-channel radio, too. There's no way around that. But it should be ready for manual-mode testing soon. |
10-16-2009, 07:14 PM | #18 |
RCC Addict Join Date: Mar 2007 Location: St. Louis (High Ridge)
Posts: 1,279
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Don't forget, you'll need a dig installed to keep the truck from rolling away when you shift into neutral.
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10-16-2009, 08:38 PM | #19 | |
RCC Addict Join Date: Nov 2007 Location: BV
Posts: 1,170
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You know, cause you're gonna get the more channel radio anyways. Find a way to put 10 or 15 servos on that thing! | |
10-18-2009, 10:29 AM | #20 |
I wanna be Dave Join Date: Feb 2005 Location: Cleveland, OH
Posts: 8,009
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Testing: |
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