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Old 03-03-2010, 09:57 AM   #1
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Default cutting delrin

whats the best way to cut delrin, square, and equal length
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Old 03-03-2010, 06:18 PM   #2
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A table saw works great for me.
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Old 03-03-2010, 06:30 PM   #3
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Quote:
Originally Posted by n0b420 View Post
whats the best way to cut delrin, square, and equal length

I would try and use a Miter Hand Saw, just clamp or hold the delrin (rods, or w/e.)



Should give you better results then just a regular hand saw / dremel.
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Old 03-03-2010, 06:51 PM   #4
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I use a radial arm saw. I use a clamp on the guard as a stop. Slide the delrin rod untill it hits the clamp, push a scrap piece of wood next to the delrin ( to keep the cutting blade from flexing the delrin ), and cut. Every one comes out the same length. Make a few test cuts on wood first untill you get the length correct.
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Old 03-03-2010, 06:58 PM   #5
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I use a band saw with a 18tpi blade or my scroll saw with a clamp/guard and a 18tpi blade.
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Old 03-03-2010, 07:13 PM   #6
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12" miter saw................bob

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Old 03-03-2010, 09:00 PM   #7
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Quote:
Originally Posted by gr33nlemon View Post
A table saw works great for me.
what tooth count blade?
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Old 03-03-2010, 09:32 PM   #8
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Band saw. Safe, quick and easy.
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Old 03-03-2010, 10:38 PM   #9
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band saw. safe quick and easy x 2.
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Old 03-10-2010, 06:56 AM   #10
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band saw with a wood cutting blade (not sure on the teeth count) cuts very clean
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Old 03-10-2010, 05:29 PM   #11
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Table saw is the best
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Old 03-10-2010, 06:06 PM   #12
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Quote:
Originally Posted by n0b420 View Post
whats the best way to cut delrin....square.....

I cut a lot of Delrin, and when machining, it has to be square so it holds securely in the vise. I use my table saw to rip it into lengths, and a cross-cut sled on the table saw to cut it into blocks. I plan to pick up a chop saw soon though to cut it into blocks instead of the cross-cut sled.

I used to use a band saw, but I would have to machine the edges to make sure they held securely in the vise (Delrin is a slippery little bugger!)......the band saw just didn't leave a consistent enough cut like the table saw does.

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Old 03-11-2010, 01:56 AM   #13
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Quote:
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what tooth count blade?

Not quite sure, whatever one came on my saw. It doesn't have an extremely high tooth count or anything, probably 40 tooth or something.
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Old 03-14-2010, 02:53 PM   #14
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Miter box and 12" saw like the one pictured above works great. Just line up your links, make a notch, and then cut them individually. They are cheap too, $10-15 for miter box and saw combo from a hardware store.
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