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Old 09-12-2011, 06:40 PM   #1
rik
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Default bending formula?

Was searching around and didn't find much. So, is there a formula for making bends? i.e., I know what length my straight link is. But would now like to make a bent version of said link and still keep the same length of the straight one. Everytime I make bent links I over shoot the overall length by 1/4 - 1/2 inch. Then cut as needed. I'd like to make one cut, then bend and be done with it. I checked the machinist handbook but it gave these ridiculous equations. Just wondering if there is an easier way. Thanks in advance.
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Old 09-12-2011, 06:56 PM   #2
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the correct formula is called k factor, but unless your using properly controlled bending equipment your results will vary.

http://en.wikipedia.org/wiki/K-facto...al%29#K-factor

Last edited by tom@vp; 09-13-2011 at 09:19 AM.
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Old 09-12-2011, 06:57 PM   #3
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Formula=practice
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Old 09-12-2011, 07:09 PM   #4
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usually i make a drawing of the piece i want to bend (chassis rail or something) then i take a piece of string and form it to the drawing then stretch string out measure onto your tube or rod and thats the right length... or at least close to it.
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Old 09-12-2011, 08:33 PM   #5
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Search for bending 101, its a good write up over on pirate 4x4. It will get you to the point that you can bend just about anything in one axis.

The basics are as follows:
  1. Bend a test piece of the material you will be using with your bender, mark where the tube lines up with the 0 mark of your bender
  2. Layout the piece on a sheet of paper
  3. Use the test piece to mark the start of the bend
  4. Measure the length of all sides of the piece you are bending and add a little extra just to be sure you have enough
  5. Start bending working your way from the center out

Its easy, when you start doing complex bends it gets a little more complicated.
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Old 09-12-2011, 08:56 PM   #6
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Quote:
Originally Posted by AX10wannabe View Post
usually i make a drawing of the piece i want to bend (chassis rail or something) then i take a piece of string and form it to the drawing then stretch string out measure onto your tube or rod and thats the right length... or at least close to it.
there you go....man, I'm pretty good with math...but that formula was brutal...
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Old 09-12-2011, 08:59 PM   #7
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I didn't see SMR's until after I posted mine....but that's a good idea too..

might even get some tubing and give it a try
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Old 09-12-2011, 09:07 PM   #8
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I believe there are some reference charts in the 'machinerys Handbook' for bending allowance, different types of materials 'grow' on outside bends. There are many variables involved with calculating a bending allowance.

The cheap and easy way is to use graph paper and draw out what you want to bend, then use the lines in the graph to make a straight line measurement.
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Old 09-12-2011, 10:09 PM   #9
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Quote:
Originally Posted by Postclanker View Post
I didn't see SMR's until after I posted mine....but that's a good idea too..

might even get some tubing and give it a try
Trust me, it works very well. There is no formula that will compensate for the difference in materials, this definitely will. Different tube and solid rod will bend differently in the same bender, its hard to compensate for that.

I have used this method to successfully bend different hoops to match width very closely. I almost feel like a 1:1 would be easier because you could compensate for 1/8" of variation very easily. With 1:10 scale that would be 1/80" hard to get that precise.

Nothing will help more than bending and then bending some more. Learn your bender, no matter what bender you are using bought or made at home you need to learn how it will bend.
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Old 09-13-2011, 05:44 AM   #10
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trail and error with the small benders we use....since i got back into R/C's with a crawler "the tigress" and now scalers, i have been bending brake line for 3 years now....as said starting in the middle and work your way to the ends has been a good formula....single bend bent links are the easiest to make compaired to making frames....i find it easier to have a longer length then needed and cut both ends, less wasted time starting with a new piece of tube and less waste....you can't add to what you have cause you started with less then you thought, you can always shorten what you started with .........bob

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Old 09-13-2011, 05:06 PM   #11
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thanks for the tips guys. just what i was looking for. much appreciated.
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Old 09-16-2011, 11:22 PM   #12
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to get the basics pick up a "Uglys" hand book...its a electricians bible...has lots of formulas and how to do stuff.*



*wiring is not a hobby, hire a professional before you burn your house down.
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