Val was right - getting the old man in the cab was an undertaking I didn't expect, especially with the MFC-02 unit in the cab already. And that's not to mention the receiver. Lets just say space in the cab was pretty tight.
Figure "John" had a bit of bowel and bladder surgery over the last few days as well as a complete pelvic-ectomy (If there's such a word). His backpack was removed (also in the cab - now covering the interior's MFC wire harness) and portions of his back and right shoulder were ground down to accept the MFC heat sink better. His arms were ultimately removed at the shoulders and currently, the right has been relocated with some major customizing. I was going to try the route of boiling him to mold it but after measuring, and the fixed location of this right sleeve, it just wouldn't measure out right for him to be holding the steering wheel.
After his arms were seperated at the shoulders, Working with the right arm, the sleeve was ground down to accept the new position and his shoulder was relocated once again to its anatomically correct position. A bit of new molding was done to make the sleeve look right, grooves added in the shirt after grinding.
I was so busy (and worried during this point) I didn't stop to take pics.
I had to repaint most everything (the molded resin is white after grinding), and completed the job by adding the same type of stains on his shirt it had before (although you can't see it here). The paint had to be mixed to get the right colors and now you can hardly tell all this work was done. It looks pretty natural. The dash had to be modified and adjusted to match wheel with his hand. In all - lets just say i was scared I would not be able to make it work - but persistance won over.
His left arm isn't completed yet and I'm thinking I'll have him either hold on to a grab bar inside the cab or have him hold on to the door frame.
Either way - the steering wheel and everything else from this point has to be done through that little crack in his window. (Note to self, if making a window look like it's rolled down, make sure it's down enough to at least get a finger through it instead of tweezers).
Once the truck is finished - I'll have more pics and will post it in the 1.9 photo section so everything can be seen better. Taking pics inside the house - just doesn't work out as good.
Currently inside the cab is the MFC-02 unit, the radio's receiver (that I hope never malfunctions), the driver, his backpack, a sleeping bag, his buck knife, a blue tool box, one of my 1 1/2 inch fire extinguishers, a diamond plated floor board, new dash and steering wheel, and an overhead dome light. I might add his water bottle later.
I also decided to do the shocks just a little bit differently but I think the final result gives a clean look to the truck. I Mirror polished the main shock cans - drilled the upper mounting brackets (left satin sandblasted finished) to thread some cord'age for the resevior, and used brass tubing instead of the aluminum ones earlier. A little putty in the ends of the brass closed the holes up and that can now be written off my list of things to do.
Although - I have to add back on the list the fender wells again because the job of getting John in the cab required A LOT of de-construction. The fender wells were sacrificed. I still have most of the parts from where I tore the wells apart so I should be able to fabricate them back a little easier than before. After working with construction paper molds, the styrene mold will make for a better template. I just need to get more of the stuff.