I have a similarly shaped horn in my spare parts bin that I've been holding on to, might be time to bust it out.
I've been trying to stick with the shorter horn to give my servo as much mechanical advantage as I can...that being said I do need to try a longer horn like you suggest so I can compare the difference.
Now here are some pics of a buddy and my attempt at a Franken Axle. I had been wanting to try it but wasn't wanting to spend the money if it didnt work. So he wrote the check, and told me to give it a whirl. A lot of reading, measuring and machining later here's what I've come up with:

Width with DLUX rims an rover tires came out to 7-7/8" if I remember correctly. Couldn't have asked for much better IMO...since he had the hubs from a different project.

The adapters press VERY tight into plastic axial chubs. Removing them would probably ruin them. I can adjust the fit down the road but it got us going.

The holes were positioned so they line up with the axial chubs, the adapters, and losi axle housings.

Stock MRC PRO vs Franken axle.

With A LOT of dremel work to the axle shafts this was the bind free steering I was able to get.
I've given the axle to my buddy for him to install and test, but it's planting season 'round here so EVERYTHING takes a back seat till the sh*ts in the ground.
I can already see the challenge of getting the wheels to clear links and springs at full lock...but I think it can be done. The chubs seem to be fastened pretty securely via my adapters, we've pulled and twisted on them with more force than WE THINK they should encounter but as you all know sh*t gets real now and then and these little rigs go through a lot. So only time will tell.
I know the link and shock mounts aren't as strong on losi housings as the axial but we were trying to keep the geometry as close to stock as possible.
I'm open to suggestions, kinda hard to go changing stuff just yet since we haven't seen it in action.
Sent from my iPhone using auto correct.