Re: Class Three Tundra by VMGontheRocks
ToyZuki Transfer Case.
Nice and simple packaging!
I did the installation instructions for this a little funky. I assembled the whole t-case as is and then went back and installed the gears and bearings later.
Standoffs with the holes in them go on the bottom.
Installed the top standoffs.
Gotta get those ISO view shots!
Install the other half
All assembled!
Weight of just transfer case in ounces:

Weight of just transfer case in grams:
Transfer case assembly time!
I started to put the transfer case together a while ago, need to find where those pics are. But anyways, take your transfer case and then you'll need the following parts:
AX30408
These should all be from your existing transmission (but if you want to purchase what I used):
2
5x10x4 Bearings
2
8x16x5 Bearings
AX30394
Robinson Racing Hardened Aluminum Diff Gear
AX30435
AX30162
T-case partially assembled.
Time to put some bearings in, I recommend doing this before putting the posts on.
One side done.
Onto the next side.
Grab the AX30408 shaft, the 1.5mm pin, the top gear and the two o-rings from the t-case package.
Assemble the shaft with both o-rings on the back side of the top gear where the pin is (this is done so you can mount any drive shaft with out having to modify it).
Put the assembled top shaft into the top bearing, I like to put it in o-ring side down for easier assembly. Also at this time you'll have to decide which way you want your input shaft to stick out.
Put the assembled output gear in the lower bearing (make sure the output shafts are aligned with the gear properly, mine wasn't and I had to adjust it).
Assembled transfer case!
Stainless steel screws because I'm weird.
Much better! (yes I didn't replace the bearing holder screws)
Decided to assemble my body mounts. These will need to be trimmed up at some point but they are functional as is.
Motor mount assembly time!
Components of the ToyZuki motor mount kit:
Note: my motor mount is painted black and my hardware and bearings probably look different than the supplied hardware and bearings.
How I painted my motor mount
Bearings installed!
Motor plate from transmission installed.
Top shaft installed.
Click here for how I modified the top shaft
And spur gear and slipper eliminator installed. I didn't install the nut because I still need to take off the 48p spur gear and install a 32p spur.
