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Old 05-20-2007, 09:38 AM   #141
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Is it my understanding that TCS will be offering the servo mount prebend and lazer cut?
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Old 05-20-2007, 01:34 PM   #142
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Old 05-21-2007, 01:15 AM   #143
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I just made a servo mount to mount on the axel let me know what you think.
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Old 05-22-2007, 10:38 AM   #144
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Default Which template?

In the PDF templates there are two different ones for the Front of the Axle (FOTA) mount - one with the servo totally surrounded by mount and the other with only the bottom and two sides.

Any opinions on which may be better? Obviously the latter has less cutting. I will be cutting mine from 1/8 aluminum plate.


Thanks,

Sean
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Old 05-22-2007, 10:42 AM   #145
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Use the version that is completely boxed. In the other one needs to be taken down, the scale is off. I didn't see that it was posted. You can always just cut the top off of the other one if you want cut less. It still works very well.
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Old 05-22-2007, 11:24 AM   #146
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Thanks for the extremely prompt response - which is good because I picked up the aluminum today and will start this project tonight. Yes, I noticed that when I did a side by side comparison that one template is a lot bigger than the other!!!

Cheers,

Sean
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Old 05-22-2007, 12:57 PM   #147
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I posted these in my build thread, but since this thread is all about these mounts, and I did use Harley's template...I'll post them up here. I cut the third leg off due to some clearance issues with having the tie rod over-the-knuckle...but the material is thick enough, that it's solid without it. I used 1/8" 6061.

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Old 05-22-2007, 01:27 PM   #148
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That is some great looking fab work.

You are completely right, you don't need the third leg when you use material that rigid. The third leg is very nice when using thinner stuff. with the third leg and adding the bend, thinner material can do a great job and save fab time for those of us that only have a dremel.

Thanks again for the acknowledgement too
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Old 05-22-2007, 03:06 PM   #149
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I tried to give it an engine turned look with the scotchbrite wheel in the dremel, but it didn't come out quite right
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Old 05-22-2007, 04:08 PM   #150
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When is the crawler store going to start selling the mounts?
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Old 05-22-2007, 09:36 PM   #151
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I am going to have to plead ignorance on this but here goes. I just completed the rough work on my servo axle mount. Right now my WK is bone stock and the first thing I noticed is that right behind the new servo mount is a shock/shock mount -there is no room for the servo. I will be stretching my WB soon enough but in order to use the axle servo mount, do you have to move the shocks. I looked on this site for good side-on views of the axle mounted servo that may shwo shock placement but had no luck. Can you use the axle mounted servo with the stock chassis and suspension?

In the meantime, making the servo mount out of 1/8 aluminum went without a hitch - thanks to Harley0706's template. Kudos!!!

Sean
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Old 05-22-2007, 09:48 PM   #152
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No, I don't believe you can keep the shock in it's stock vertical position. I believe if you leave the shock/link bracket in the stock location the servo mount will clear WITHOUT the shock mounted in it. On my pic above, you can see how I (and many other people also) clocked the shock/link mounts backwards 1/4 turn. This puts the mount ears for the shock and link on the backside of the axle tube and frees up the top of the axle tube. I did it for the plain fact that it was a better location to line up the lower links and the shocks where I wanted them...but also does leave the top of the axle tube clear to be able to use this servo mount.

here's a nice side shot showing what I mean:

Last edited by Offroader5; 05-22-2007 at 09:55 PM.
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Old 05-22-2007, 09:58 PM   #153
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Here is an early rendering. Notice that the servo is on the opposite side as it is now.

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Old 05-22-2007, 09:59 PM   #154
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You can see in that pic how you need to rotate the mount. It doesn't fit perfectly but close enough.
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Old 05-22-2007, 09:59 PM   #155
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Old 05-26-2007, 05:09 PM   #156
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well i made some all new servo mounts out of alum instead if plastick like the others, front and rear. for the 4ws
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Old 05-31-2007, 07:29 PM   #157
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where are you getting the CAD files for the Wk axles?
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Old 05-31-2007, 07:30 PM   #158
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select wk plans
http://www.projecttwin.com/files/WKtemplates/
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Old 05-31-2007, 07:39 PM   #159
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Yea i mean the files i can open in solidworks to try a design.
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Old 05-31-2007, 09:44 PM   #160
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One more testament to back up these great templates. I fabbed mine last week from 1/8 aluminum but only mounted it tonight. Still have to hook up steering links but . . . anyways here's a picture or two:





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